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Board Production

The production of a range of hard and soft boards for use in panelling for buildings, ceiling boards, the manufacture of furniture and associated cover strips and mouldings, is a significant manufacturing activity in KwaZulu-Natal, with major plants in Pietermaritzburg, Durban, Estcourt and Richards Bay.

The raw materials for board production are roundwood logs and wood-chip material from sawmills and as a by-product of the forestry industry. When combined with natural timber resins, they provide the material for pressing into boards of perfect thickness and cut that are the staple input for buildings and furniture.

Board Factory - Pietermaritzburg
Board Factory - Pietermaritzburg

Boards are produced from 5-25 mm in ranges of hardboards and softboards. Some board is rough finished and some have laminated vinyl finish material on one or both sides.

Timber is received at the different plants on road or rail, and logs are stacked in holding yards to ensure continuous feed to the production line. Wood chips are stored in silos or bins, and moved by blower or conveyor to point of process.

Other ranges of ceiling boards are produced from heavy carton board [paper ] filled with gypsum to provide durable, easily worked ceiling panels. The accompanying quadrant and flat mouldings are pre-formed from the same process.

Timber board resins are received by road from producers in northern KZN and Mpumalanga as well as from the port of Durban. The estimated output from the main producers in KZN is 400,000 tons per annum of boards and mouldings.

Transport

The transport of the raw materials to most of the board manufacturers is by road from forests, although one major producer still receives about 80,000 tons per annum of timber on rail.

The finished board products are transported all over South Africa using large, curtain-sided, flat-deck interlink combinations to protect the products and to provide direct deliveries to hardware wholesalers, timber merchants and retail outlets.

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