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Durban-Ladysmith-Volksrust (and beyond to Union in Gauteng)

Southbound mineral train
Southbound mineral train

This route is the main line between Durban and Gauteng, and is known as Natcor by the railway administration. It is regarded as the most important general freight rail route in South Africa, having carried over 20 million tons of traffic on various portions of the route during the railway administration’s 2005/2006 financial year. Many misleading claims have recently been made about traffic on the route, suggesting about 9 million tons of rail freight compared to over 30 million tons of road freight. It appears that this refers only to end-to-end traffic which, however, constitutes only part of the traffic on this route.

For example, some traffic moves the full length of the route between Union (in Gauteng) and Durban, while other traffic originates in provinces to the north, east and west, and runs to various destinations on the mainline itself. Likewise, other traffic is forwarded from various stations to points north and south. Finally, some traffic moves between points to the north of Volksrust and is, therefore, not recorded as KZN traffic. An example of this is the large volume of coal which moves from the Witbank area to the Majuba power station at Palmford. Details of the traffic that was moved the full length of the route in 2005/2006, is recorded below.


Traffic on these feeder routes is diverse. The Free State line caters for export bulk chemical and containerised traffic between Sasolburg, Durban and Richards Bay. Grain traffic generated in the Free State is routed to various points on the Natcor main line and for export. Four mills in the Pietermaritzburg area received over 192,000 tons of maize during 2005/2006 while one mill alone in Estcourt received nearly 141,000 tons. Unfortunately, domestic maize traffic has been shifting to road during the past 20 years. By contrast, some 230,000 tons of maize was exported through Durban and over 500,000 tons of wheat was imported and railed to various destinations, including countries to the north.

Traffic over the Glencoe-Vryheid section comprised import coking coal, export steel from Newcastle, and other products originating in or being forwarded from the west or north on the main line.

The Bergville branch generated pulpwood and grain traffic. At Pietermaritzburg, the various branches to the west and east generate over 650,000 tons of pulpwood and wood chips destined mainly for the mills on the North and South Coast. Bulk sugar and molasses traffic was directed to Durban, Gauteng and other points around South Africa.

Traffic from the South Coast routed over the main line included bulk lime products to Gauteng, although most of this traffic has been lost to road. Cement clinker from the Simuma deposit near Port Shepstone was routed to the plant at Mount Vernon, only about 5 km north of the junction at Rossburgh, but nevertheless on the mainline.

Both the North and South Coast lines received over 650,000 tons of pulpwood traffic from the Bergville and Pietermaritzburg branches, while chemical traffic was forwarded from the Umbogintwini industrial complex, 24 km south of Durban. Finally, coal traffic was directed to three locations on the South Coast line. In the case of this traffic, the railway operator was unable to supply all the needs of the various North and South Coast mills, and increasing volumes of traffic, therefore, were being conveyed by road.

Important industries located at Newcastle, Rooipunt, Ballengeich, Estcourt, Pietermaritzburg, Cato Ridge and Mount Vernon rely on rail transport, and receive large volumes of input traffic for production and processing. However, a smaller volume is dispatched by rail today as road has captured much of this finished-product traffic such as steel. Containerised import and export traffic totalled 1,226,377 and 853,940 tons respectively during the review period. This included traffic from Gauteng and provinces to the east, west and north, as well as from countries to the north of the Limpopo.

It should be noted that north of Volksrust on the main line, additional grain traffic was generated from the Standerton (Firham)-Vrede branch and the Balfour North-Bethlehem secondary lines. In addition, some 2,5 million tons of coal was received from various Mpumalanga mines at Palmford, site of a large power station. Road deliveries of coal to this plant exceeded 10 million tons, and plans are now in hand to construct a new ‘mini’ heavy-haul line to the north near Bethal to tap the coal resources and reduce dependence on road transport. In summary, the total traffic over the full length of the corridor or sections of it exceeded 20 million tons in 2005/2006. This included some 6 million tons of coal, 2,8 million tons of iron ore, 2 million tons of containerised freight, over 1,4 million tons of iron and steel products, 1,1 million tons of grains, and nearly 950,000 tons of liquid fuels, as well as some 45 other commodities.

Operations and Infrastructure

The Durban-Union (Gauteng) main line is of double track throughout, and is electrified at 3 kV DC. Train control is by CTC, operated from various stations along the line. The ruling gradient in KZN is 1 in 50, although it eases to 1 in 80 between Volksrust and Union. There are currently between 20 and 30 trains a day in each direction along the route. This represents 20-25% of capacity.

Container trains are scheduled to run from Kings Rest in Durban to Kaserne in Gauteng in 14 hours although delays en-route can extend this to 19-20 hours. Permissible wagon axle loads are 20 tons, the main line standard. The track infrastructure is generally good, although deferred maintenance during the last 10-15 years has lowered the track quality index, particularly on the Cato Ridge to Durban section which is subjected to higher rainfall. Line formation quality is a concern in places, and this matter is being investigated.

There are a number of large yards along the route. Of note is the yard at Newcastle for the steel mill, as well as another for Rooipunt traffic. Danskraal yard at Ladysmith serves main line and Free State traffic, and is an important crew change point. There is, in addition, an electric loco running shed and wagon repair facility.

There are two yards in Pietermaritzburg, namely, Masons Mill on the mainline and Victoria on the Greytown branch line but within the Pietermaritzburg municipal area. It is used mainly to serve the nearby industrial area, while Masons Mill is used to marshal timber trains destined for the coastal mills. There is also another yard at Cato Ridge, serving mainly the nearby ferro-manganese plant. There are a number of yards in the Durban area, serving not only the main line but the North and South Coast lines. Bayhead is the main yard for general traffic, while Kings Rest serves the container terminal. There are numerous industrial lines serving port areas, and lines to the petroleum sites. At the Bluff, a coal terminal serves specialised coal exports, and during 2005/2006 some 1,6 million tons were received of which over 1,4 million tons came via the main line, the balance being from the coal line.

Cato Ridge Andalucite
Cato Ridge Andalucite

For Details of Volumes and Commodities Received and Forwarded [Table 1]CLICK HERE

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